I have successfully cut the first 4 sheets for the CarBEN EV5 chassis -- only 89 to go! WOO HOO!!! I had to fix two problems: the voltage driving the Z and Y axes was too low, and the drive belt on the X axis stepper motor was loose. And I added back the two side roller rails so that they keep the sheet from shifting side to side. Each piece finished the cut *right* where it started; virtually perfectly... Today was an amazing day! I've been working for over three years on this project and I finally have something *physical* to show for it! :-) Everything is in full swing, now finally. I need to generate the next g-code files and hopefully I can cut at least 5 or 6 more sheets tomorrow. Here's a video of cutting this sheet -- it is about 35 minutes long and noisy (because of the shop vacuum and the router), but I did try to "narrate" it as it goes along. http://www.youtube.com/watch?v=J81NwJvlfjc
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